FEBRUARY 5, 2026
ThermoSafe Expands Orion™ Reusable Platform with Launch of Orion™ Express for Right-Duration, Time-Critical Shipments

February 5th, 2026
ThermoSafe announces the launch of OrionTM Express, a new configuration within the OrionTM platform designed to support domestic routes and express lanes with right-duration, reusable temperature assurance through ThermoSafe’s proven Orion rental service model.
Orion Express helps pharmaceutical shippers respond to rising cost pressures, sustainability expectations, and supply chain complexity through a modular, reusable system built on a common refrigerant design. By using the same refrigerant across configurations and enabling hibernation, Orion Express delivers up to 67 hours of thermal performance, reduces reliance on VIPs, simplifies operations, and supports Packaging as a Service models that prioritize performance, reuse, visibility, and total system efficiency.
By expanding the Orion platform, Orion Express gives customers greater flexibility to align packaging performance with real shipping timelines. It delivers the same trusted benefits of the Orion program – including readily available packaging across a network of rental stations, ISTA qualified performance, the convenience of shippers arriving pre-conditioned and ready for use, and a closed-loop reuse program that reduces environmental impact now optimized for domestic shipments.
“Orion is the platform, and Express is a new configuration that expands what customers can achieve with it,” said Jim Lassiter, President & CEO at ThermoSafe. “Recognizing that most temperature-controlled parcel shipments move within a 24 to 48 hour transit window, Orion Express is the first modular, reusable solution purpose-built for this segment of the industry. With Orion Express, customers get the same confidence, ease of use, and service experience they expect from Orion, now aligned to faster shipping lanes.”
Orion Express is engineered to deliver right-duration temperature protection that reflects real-world transit conditions. By precisely aligning performance to the journey, the solution provides efficient, dependable temperature assurance for regulated, high-value shipments without unnecessary material, weight, or complexity.
Ideal for high value domestic shipments, including but not limited to:
• Clinical trial shipments
• Commercial pharma distribution
• Specialty pharmacy urgent and patient-specific orders
• Cell & gene therapy adjacent workflows
• High-value, temperature-sensitive materials
Sustainability is built into the Orion Express design. By aligning thermal performance to actual transit requirements, Orion Express reduces material usage per shipment, supports reuse, and helps customers advance circular cold chain strategies while maintaining regulatory confidence.
“With Orion Express, customers no longer need to change systems to match different shipping needs,” Lassiter added. “They stay on the same platform, the same service model, and the same trusted partnership – now with more choice and flexibility.”
The launch of Orion Express transforms Orion into a true platform: a family of configurations that provide choice without complexity and confidence without compromise.
About ThermoSafe
ThermoSafe®is a global leader in temperature assurance technologies, delivering reliable and sustainable solutions for the safe transport of pharmaceuticals, biologics, vaccines, and specialty pharmacy therapies. From clinical trials to direct-to-patient delivery, ThermoSafe protects the integrity of life-changing medicines through innovation in materials, digital intelligence, and circular design- safeguarding both patient and planet.
With global manufacturing and service centers and the expertise of ISC Labs®, ThermoSafe offers end-to-end support in package design, qualification, and validation to meet stringent regulatory standards. Trusted worldwide, ThermoSafe enables pharmaceutical and specialty pharmacy partners to deliver with confidence, ensuring every shipment arrives safely, every time – because every degree matters®.
www.thermosafe.com
